GIPD-03 Steam and Cooling Water System: Process Design and Operational Approach

Artit wiwatwisansakul

May 28, 2026

Rayong

GIPD-03 Steam and Cooling Water System: Process Design and Operational Approach

This course is designed to provide engineers with a comprehensive understanding of the fundamental design principles and operational considerations for steam systems (excluding boiler internals) and cooling water systems in industrial plants.

Participants will learn key components, control strategies, efficiency considerations, and common troubleshooting issues. The course emphasizes practical design criteria, system balancing, piping considerations, and chemical treatment in cooling towers, enabling attendees to apply this knowledge directly to improve system performance and reliability.

Target Group

Process engineer / Senior process engineers / Operation Engineers

Agenda & Course Outline

8:00 AM – 9:00 AM Register

9:00 AM – 12:00 PM
• Overview of Steam Generation System
• Steam generation cycle (Typical Scheme)
• Typical steam condition
• Steam pressure level
• Steam System Control
• High pressure control
• Medium pressure control
• Low pressure control
• Letdown valves
• Overpressure protection
• Steam Balance
• Steam Turbine
• Configuration
• Back pressure turbine
• Condensing turbine
• Extraction turbine
• Boiler Feed Water System
• Boiler feed water pump
• Design consideration
• Pump protection
• BFW preheaters
• Deaerator
• Deaerator relief valve

12:00 PM – 13:00 PM Lunch Break

13:00 PM – 17:00 PM
• Desuperheaters and Letdown Station
• Application and desuperheater types
• Design consideration
• Letdown desuperheater control
• De-superheating water
• Condensate Systems
• Condensate clean-up and treating
• Steam System Piping
• Line sizing criteria
• Steam tracing
• Steam blowing
• Piping general requirements
• Thermal Efficiency and Heat Rate
• Overall Efficiency

8:00 AM – 9:00 AM Register

9:00 AM – 12:00 PM
• Cooling Tower Introduction
• Types of cooling tower system
• Once through system
• Recirculating system
• Mechanical draft tower
• Atmospheric tower
• Natural draft tower
• Material Balance
• Evaporation loss
• Windage loss
• Cycle of concentrations
• Chemical Treatment
• Water analysis
• Saturation and stability index
• Chemical dosage

12:00 PM – 13:00 PM Lunch Break

13:00 PM – 17:00 PM
• Design Criteria
• General consideration for sizing
• Water circulating flowrate
• Approach wet bulb temperature
• Cooling range
• Auxiliary Equipment
• Circulating pump
• Corrosion inhibitor
• Sulfuric acid injection
• Instrumentation requirement
• Cooling Tower problems
• Water contaminants
• Scale
• Tower and cooling circuit corrosion
• Microbiological growth
• Fire hazard
• Cleaning

Course Instructor
Artit wiwatwisansakul

Process Safety Engineering

Process engineering and chemical engineering

Plant problem solving and training

Course Detailed
Fee    :
19500
Start :
May 28, 2026
End    :
May 29, 2026
Duration   :
2
day
Location    :
Rayong
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Monday, December 15, 2025
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16
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26
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27
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19500
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19500
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05
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06
Mar
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19500
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12
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13
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Thursday, March 19, 2026
19
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20
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26
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27
Mar
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19500
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19500
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28
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29
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28
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07
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08
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07
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08
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13
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15
May
2026
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Artit W.
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29500
Rayong
2026
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21
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22
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Artit W.
19500
Rayong
2026
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28
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29
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2026
2026-05-28
Artit W.
19500
Rayong
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2026-06-04
Artit W.
19500
Rayong
2026
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11
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12
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2026-06-11
Artit W.
19500
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2026
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18
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19
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2026
2026-06-18
Khosit Y.
19500
Rayong
2027
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18
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19
Jun
2026
2026-06-18
Artit W.
19500
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24
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26
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Artit W.
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28000
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02
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16
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23
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24
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Artit W.
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24
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23
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24
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06
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Artit W.
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20
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21
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Artit W.
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20
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21
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28
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19500
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04
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11
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19500
Rayong
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15
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24
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25
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12
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18
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25
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16
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